At Spring Born, a greenhouse in western Colorado near Silt, you see few, if any, dirty fingernails. Why would you? Hands never touch soil in this 113,400-square-foot greenhouse.
You do see automation, long trays filled with peat sliding on conveyors under computer-programmed seeding devices. Once impregnated, the trays roll into the greenhouse.
Thirty days after sprouting, trays of green and red lettuce, kale, arugula, and mustard greens slide from the greenhouse to be shorn, weighed and sealed in plastic clamshell packages. Hands never touch the produce.
Spring Born says it needs 95% less water compared to leafy greens grown using Colorado River water a thousand miles downstream in Arizona and California. That region supplies more than 90% of the nation’s lettuce. At Silt, the water comes from two shallow wells that plumb the riverine aquifer of the Colorado River, delivering about 20 gallons per minute. The water is then treated before it is piped into the greenhouse. This is agriculture like nowhere else.
The all-mechanized operations at Spring Born’s large greenhouse near Silt, Colo., produce leafy greens by maximizing the use of water. Spring Born says it needs 95% less water compared to greens grown using Colorado River water 1,000 miles downstream in Arizona and California.
From the Hip Photo courtesy of Spring Born
Great precautions are taken to avoid contamination and prevent the spread of pathogens. Those entering the greenhouse must don protective equipment.
There’s no opportunity for passing birds or critters to leave droppings. As such, there is no need for chlorine washes, which most operations use to disinfect. Those washes also dry out the greenery, shortening the shelf life and making it less tasty. The Spring Born packages have an advertised shelf life of 23 days.
Spring Born likely constitutes the most capital-intensive agricultural enterprise in Colorado. Total investment in the 250-acre operation, which also includes traditional hay farming and cattle production, has been $30 million. The technology and engineering come from Europe, which has 30 such greenhouses. The United States has a handful.
Agribusiness in Colorado generates $47 billion in economic activity but it ties to one reality: The future is one of less water. So how exactly can agriculture use water more judiciously?
The Thirsty Future
A Desert Research Institute study published in April 2022 concluded that the warming atmosphere is a thirstier one. Modeling in the study suggests that crops in some parts of Colorado already need 8% to 15% more water than 40 years ago. Agricultural adaptations to use less water are happening out of necessity.
Colorado has warmed about 2.5 degrees Fahrenheit in the last 120 years. Warming has accelerated, with the five hottest summers on record occurring since 2000.
Higher temperatures impact the amount of snowfall and amount of snowpack converted to water runoff. “As the climate warms, crops and forested ecosystems alike use water more rapidly,” says Peter Goble, a research associate at the Colorado Climate Center. “As a result, a higher fraction of our precipitation goes into feeding thirsty soils and a lower fraction into filling our lakes, streams and reservoirs. Essentially, a warmer future is a drier future.”
This year was a good example of the drying trend.
Snowpack was around average in the San Juan Mountains, but spring arrived hot and windy. Snow was all but gone by late May, surpassed in its hurried departure only in 2018 and 2002. Farmers dependent on water from the Dolores River, still reeling from last year’s meager supplies, were required to accept lesser supplies yet again as the growing season began this year.
The Ute Mountain Ute Farm and Ranch Enterprise, the most southwesterly agriculture operation in Colorado, expected less than 30% of its regular water delivery from McPhee Reservoir. This was on top of a marginal year in 2021, too. Simon Martinez, general manager of the operation, said just 15 of the 110 center pivots had crops under cultivation in early June. Employment was cut in half, and the 650-head cow-calf operation had been slimmed to 570.
Pressured by compacts
The warming climate is not alone in spurring adaptations. In many river basins, irrigators must also worry about delivery of water to downstream states specified by interstate compacts.
Water conservation districts formed in the last 20 years are paying farmers to decrease pumping and planting to save the water that remains in the aquifers, comply with compacts, and transition to less water use.
Directors of the Republican River Water Conservation District, in northeastern Colorado were successful in voluntarily retiring 4,000 acres by June 2020. They are confident about retiring 10,000 acres in the area between Wray and Burlington before 2025. They’re less sure of achieving the 25,000 acres that compact compliance will require by 2029.
Rio Grande Water Conservation District directors in south-central Colorado have an even greater lift. They must figure out how to retire 40,000 irrigated acres by 2029. They’re at 13,000.
High commodity prices have discouraged farmer participation. The pot of local, state and federal money hasn’t been sufficient to fund high enough incentives to compete with commodity pricing. A bill, SB22-028, Groundwater Compact Compliance Fund, which passed in the Colorado Legislature in May, will allocate $60 million to both the Republican and Rio Grande basins to help them comply with interstate river compacts by reducing the acreage outlined above. The law says that if voluntary reductions cannot be attained, Colorado may resort to mandatory reductions in groundwater extraction.
From Sprinklers to New Crops
Even as center-pivot sprinklers are removed in the Republican River Basin and San Luis Valley, they are going up in the Grand Valley of western Colorado. There, instead of drafting groundwater, they are distributing Colorado River water, because they are reducing labor costs and reducing water use.
The geography of the valley from Palisade to Fruita and Loma does not immediately favor center pivots. They work best as a pie within a square, a full 40 or 160 acres. Parcels in the Grand Valley tend to be more rectangular. That means a pivot can arc maybe three-quarters of a circle. That slows the payoff on investment.
Why the pivot, so to speak, on pivots? Perry Cabot, a water resource specialist with Colorado State University’s Western Colorado Research Center near Fruita, sees two, sometimes overlapping, motivations. (Cabot also serves on the Water Education Colorado Board of Trustees.)
The greater motivation is the desire to save labor. That itself is good, he says, because the investment reflects an intention to continue farming. “People are obviously doing it for the long haul,” he says.
The other motivation appears to be water related. “The feedback I get is, to paraphrase the farmers, at some point in the future we are going to have less water to farm with and so we must prepare for that,” Cabot says.
Incremental improvements have improved efficiency. Experiments at the CSU research center in Walsh have shown conclusively the advantage of long-drop nozzles that spray the water just a couple feet off the ground, reducing evaporation.
Jason Lorenz with Agro Engineering talks about irrigation, soil moisture and chemistry during a soil workshop for students in Colorado’s San Luis Valley.
Courtesy of AgroEngineering
Technology can help perfect a producer’s irrigation set up. Consider work in the San Luis Valley by Agro Engineering, crop consultants who seek to assist growers in producing maximum value with minimum water application. Potatoes, the valley’s largest cash crop, thrive in warm, but not hot, days and cool nights. They need 16 to 18 inches of water per year, of which 13 to 15 inches comes from irrigation. This includes two inches applied during planting, to moisten soils sufficiently for germination. They do not do well with too much water, explains Jason Lorenz, an agricultural engineer who is a partner in the firm. That, and the need to align use with legal requirements, gives growers compelling reason to closely monitor water.
The company uses aerial surveys conducted from airplanes to analyze whether the desired uniformity is being achieved. The latest advancement, multispectral aerial photography, enables the detection of green, red and near-infrared light levels. These images indicate the amount of vegetative biomass, vegetative vigor, and the greenness of the leaves. Variations show where crops are healthier and where there are problems, including insects and diseases, water quality, or soil chemistry problems.
Any discussion of water and agriculture in Colorado must include a focus on corn. In 2021, according to the U.S. Department of Agriculture, almost 1.4 million acres in the state were devoted to corn, with well more than half of that irrigated.
Corn is also thirsty. So far, efforts to produce corn with less water have come up short, says Colorado State University water resources specialist Joel Schneekloth. But if corn still needs the same amount of water, researchers have succeeded in producing greater yields.
How about alternatives to corn? Sunflowers, used to make cooking oil but also for confections, came on strong, but acreage shrank from 132,000 acres to 59,000 acres statewide between 2010 and 2019. For farmers, corn pays far better.
Quinoa may be possible. It consumes less water. But no evidence has emerged that it’s viable in eastern Colorado. The demand is small. Demand also remains small for black-eyed peas, which a bean processing facility in Sterling accepts along with pinto, navy and other beans.
“We can find low-water crops, but they just don’t have huge markets,” explains Schneekloth who conducts studies for the Republican and South Platte basins at a research station in Akron. There has to be enough production to justify processing facilities, he said. One such processing facility proximate to the Ogallala aquifer in Colorado—it was in Goodland, Kansas—closed because it didn’t have enough business.
Nearly all of the corn in Colorado is grown to feed livestock. What if, instead of eating beef or pork, we ate plant-based substitutes? The shift, says Schneekloth, would save water. It takes seven pounds of forage and grain to produce one pound of meat. For a meat substitute, it’s closer to one for one. But that tradeoff isn’t that simple in most places. Much of the cattle raised in Colorado start on rangeland, feeding off of unirrigated forage, which is not suitable for crop production.
Besides, Schneekloth says he has a hard time imagining a mass migration to meat substitutes in the near future. Plant-based substitutes cost far more and the product, to many people, remains unsatisfactory. “Mass migration will be a hard one to sell,” he says. “Maybe eventually, but it won’t happen for a long time, I don’t think.”
Healthier Soils
Soil health has emerged as a lively new frontier of research and practice and the integration of livestock and crop production is one of its tenets—manure adds nutrients to the soil and builds organic matter, improving soil health.
Soil, unlike dirt, is alive. It’s full of organisms, necessary for growing plants. Wiggling worms demonstrate fecund soil, but most networking occurs on the microscopic level. This organic matter is rich with fungi and bacteria. Iowa’s rich soils have organic content of up to 9%. The native soils of Colorado’s Eastern Plains might have originally had 5%. The farms of southeastern Colorado now have 1% to 3%.
Derek Heckman is on a quest to boost the organic matter of his soil to 5% or even higher. It matters because water matters entirely on the 500 acres he farms in southeastern Colorado, just west of Lamar.
Derek Heckman, who farms near Lamar in eastern Colorado, is implementing various soil health practices to build the organic matter of his soil, improve water retention, and stretch limited water supplies farther.
Allen Best
“Water is the limiting factor for our farms a majority of the time,” he explains. “We are never able to put on enough water.”
Heckman’s water comes from the Fort Lyon Canal, which takes out from the Arkansas River near La Junta. In a good year, he says, his land can get 25 to 30 runs from the ditch. Last year he got 16 runs. This year? As of early May, Heckman was expecting no more than 10 runs.
“The more organic matter there is, the more the moisture-holding capacity of the soil,” he explains. This is particularly important as water supplies dwindle during the hot days of summer.
“Let’s say we have 105 degrees every day for two weeks,” says Heckman. “Organic content of your soil of 3% might allow you to go four additional days without irrigation and without having potential yield loss or, even worse, crops loss.”
Heckman, 31, practices regenerative agriculture.
In explaining this, Heckman shies away from the word sustainable. It’s too limiting, he says. “I don’t want to just sustain what I’m doing. Regenerative is bringing the soil back to life.”
Growing corn in the traditional way involved plowing fields before planting. The working of the field might involve five passes by a tractor, compacting the soil and reducing its porosity. The plows disrupt microbial life.
For several decades, farmers and scientists have been exploring the benefits of less intrusive tilling of the soil. Beginning about 20 years ago, Heckman’s father was one of them. The scientific literature is becoming robust on the benefits of what is generically called “conservation tillage.”
Irrigated corn fields of eastern Colorado can require 10% less irrigation water depending upon tillage and residue management practices, according to a 2020 paper published by Schneekloth and others.
Heckman experiments continuously, trying to find the best balance of cover crops, minimal tilling, and the right mix of chemicals.
“A lot of guys are comfortable with what grandpa did and what dad did, and that’s what they do,” he says. “I want to see changes in our operation.”
On the Western Slope, soil health restoration is being tested in an experiment on sagebrush-dominated rangelands south of Montrose. Ken Holsinger, an ecologist with the U.S. Bureau of Land Management, says the intent is to restore diversity to the lands and improve the water-holding capacity of the soil.
Holsinger says the federal land was likely harmed by improper livestock grazing, particularly prior to adoption of the Taylor Grazing Act in 1934, but may well have continued until the 1970s prior to implementing modern grazing practices.
This experiment consists of a pair of one-acre plots that have lost their topsoil and have become dominated by sagebrush and invasive vegetation. Such lands produce 200 to 300 pounds of forage per acre but should be producing 800 to 1,000 pounds per acre of native grasses. The soil will be amended with nutrients to restart the carbon cycle. Afterward, 50% of the sagebrush will be removed.
“We are looking at restarting the carbon cycle and ultimately holding more water in the soil profile,” says Holsinger.
One way these enhanced, restored soils help is by preventing the monsoonal rains that western Colorado typically gets in summer from washing soil into creeks and rivers, muddying the water. If the experiment proves successful, then the task will be to cost-effectively scale it up, ideally to the watershed level.
Back in Silt, at the site of Spring Born, Charles Barr, the company’s owner, speaks to the need for innovation. “That will be the model going forward for all of these agricultural areas,” he says. “They have to find new sources of revenue, they have to find new ways of doing business, and they have to find new ways to conserve water.”
An earlier version of this article appeared in the Summer 2022 edition of Headwaters magazine.
Allen Best grew up in eastern Colorado, where both sets of grandparents were farmers. Best writes about the energy transition in Colorado and beyond at BigPivots.com.
Fresh Water News is an independent, nonpartisan news initiative of Water Education Colorado. WEco is funded by multiple donors. Our editorial policy and donor list can be viewed at wateredco.org
Print